Laser Processing Solutions for EV Motor Manufacturing
One way electric vehicle motors differ from traditional vehicle motors is the use of hairpin conductors which require new manufacturing steps to produce. Laser ablation and laser welding enables electric motor manufacturers to both strip the insulation coating from the hairpin ends and to rapidly create precise welded joints with low resistance from the exposed copper.
Contact an E-Mobility expert to learn more about how IPG laser solutions can optimize your electric motor production.
Laser welding creates low-resistance, high-strength joints faster than other welding methods and is easily automated and programmed for different part geometries with no tooling changes or adjustments.
Lasers are fine-tuned to the hairpin application to ensure the rapid removal of thin insulation layers with no damage to the underlying copper. Unlike other ablation methods, laser hairpin stripping is a non-contact process that eliminates quality variation concerns caused by abrasive or chemical degradation.
IPG offers the most advanced fiber laser technologies, laser sources, and laser systems to optimize your EV motor processing applications. Whether you need a laser tuned to your requirements or a custom production line with tooling and process recipes, IPG provides the most productive laser solutions for your E-Mobility applications.
Precision Process Development Workstation
Work Envelope: 500 x 300 x 300 mm
Flexible 2D & 3D Automated Welding
Work Envelope: 1000 X 1500 mm