Laser Welding System
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The ILT Glovebox provides the full capabilities of IPG’s industry-leading laser welding systems – in an environmentally controlled workstation. For high-quality hermetic part sealing, welding capabilities matter.
Wobble Welding Heads are the ultimate tool to weld a multitude of different material types and thicknesses. The wobbling technique helps users overcome common welding problems related gaps between workpieces, as well as materials prone to cracking and porosity.
The ILT Glovebox workstation offers many configuration options to provide the part process-flow environment you need while minimizing part-transfer overhead.
Complete control of all system hardware and software functions from a single interface
HMI 2200 System Control Software
|Laser Processing Station|
|Laser Source||CW Power up to 1000 W, QCW Power up to 450/4500 W|
|Process Head||IPG FLW-D30 with Crash Protection Module (Wobble Option Available)|
|Linear Stages X-Y-Z||200 × 200 × 150 mm|
|Rotary Stage||360° Continuous, 30 RPM|
|Glove Box Enclosure|
|Working Volume (L×D×H)||1220 × 910 × 890 mm
Double-column Recirculating Gas Purification System with PLC Control and Auto Purge Valve
|Laser Safety Window||1220 × 910 mm with Two or Three Through-Window Gloves|
|Primary Antechamber||380 mm Dia × 610 mm Long, Automatic Locking and Control|
|Secondary Antechamber||150 mm Dia × 370 mm Long, Automatic Locking and Control|
|Oven Antechamber||380 Dia Antechamber Vacuum Drying Oven, Temperature Controlled to 200 °C|
|Gas Analyzers||Oxygen: 0-1000 ppm, Moisture: 0-1000 ppm, Helium/Argon including Mixing Valves 0-25% with Out of Range Alarms|
|Soot Removal||Automatic Soot Removal System with Double Valves for Safely Collecting Reactive Materials|
|Control System||Industrial Rack Mount Computer with 1 TB HD
Additional Hard Drive and Continuous Backup Software
22" LCD Touchscreen Monitor with Keyboard, Mouse and Arm Mount
|System Software||HMI-2200 Laser Control Software with Windows 10
Full System Interlock Monitoring and Motion System Control
Optional Title 21 CFR Part 11 Tools Including: Advanced Password Package, Lockdown Package, Revision Management Package
|Chambers/Glove||3rd Glove Option for Standard Chamber Size. Extended Chambers with 4 Gloves Available|
|Power Meter||Laser Power Measurement Interfaced to ILT System Controller|
|Camera System||High-Resolution Video Camera with Live Camera with Live Video Imaging and Image Recognition Functions|
|Lighting||Programmable Illumination Source with HMI Control|
|Barcode Reader||Barcode Reader or Verification System Mounted Inside or Outside Chamber|
|Control Pendant||Jog-box Pendant Giving 4-Axes System Motion Control|
|Joystick||2D Joystick Inside or Outside Chamber Providing X-Y Position Control|
|Configurable Design||Above Specifications are Typical of Popular System Configurations. Consult IPG for Individual System Requirements|
Tools and capabilities to assist the user in gaining compliance with certifications. Major elements are:
Advanced Password Package
Interface software to the HMI-2200. The solution implements a gigabit Ethernet board with variety of separately priced GigE cameras in order to deliver functionality including:
Live Video imaging: VisionPro and MAX tools
Note: Vision system applications programming may be provided at additional cost.
3rd Glove Option for Standard Chamber Size. Extended Chambers with 4 Gloves Available.
Installation of USB compatible power meter and interface to the HMI-2200, providing remote control of the power and/or energy detector. This includes Mode (energy/power), Range, and Wavelength, and provides access to status information including measured Energy or Power, as well as Head information.
The interface includes a graphical user interface (GUI) as well as a command set for automated processing from part programs.
Programmable Light Source allows remote control of 2 independent LED light sources (12V or 24V), allowing for LED "ON/OFF" and intensity commands. The interface includes a graphical user interface (GUI) as well as a command set for automated processing from part programs.
Mounted internally to the enclosure. This includes ILT's interface software, integration, test, and s/w interface for data handling and read indication.
The ILT Glovebox's HMI-2200 software allows for complete – not piecemeal – control of all hardware and software components integrated into your system. No more toggling back and forth between auxiliary devices and command center. No more switching windows when you need to direct your laser software and then your support gases. All elements are controlled by a single interface, giving your machine operators unprecedented efficiency and control.
Download HMI-2200 Datasheet