System Options for Increased Productivity
- Largest selection of system components best suited to match application
- Lasers including CW, QCW, Pulsed and AMB dual beam (single-mode and multi-mode options)
- High-power welding heads including fixed beam, scanning beam and wobble welding
- Custom-designed part tooling includes busbar clamping for optimal yield and accelerated time to first part
- Vision alignment to increase positional accuracy for improved weld performance
- Real-time weld measurement protects against catastrophic part failure and recalls
Real-Time Weld Measurement for Optimal Battery Module Production
- Optional real-time weld depth measurement option provides 100% verification of weld depth into the Li-ion cell casing
- Non-destructive verification of penetration depth into cell casing avoids catastrophic part failures and recalls
- Ensures process compliance and notifies operator of gradual parameter degradations
- Enables predictive preventative maintenance
- Non-conforming parts can be re-welded to salvage the module
- Test data recorded and available for later quality analysis
Platform Configurations Available for Typical Battery Cell Applications
- System components configurable for busbar welding of cylindrical, pouch, or single-sided prismatic cells
- Easily welds copper, aluminum, nickel, stainless steel, nickel-plated steel and nickel plated copper
- Accomodates parts up to 1,100 x 1,100 x 300 mm and weighing up to 450 kg
- Part loading options
- Manual part load or conveyor pass-through
- Automated entry and exit doors
Accelerated Busbar Welding Process Development & Prototyping
- Easily implemented as a turnkey system
- Compact system with small footprint saves on floorspace
- Accommodates all standard battery module sizes
- Easily integrated into larger manufacturing lines
- Standard part conveyor and MES interfaces
- High-throughput conveyor in-feed and out-feed options.
- System architecture accommodates rapidly evolving battery design and material selections
