Hairpin Welding
Typical requirements for hairpin welding include electrical conductivity of the weld seam, homogeneous weld cross section, low spatter, no pores, define edge and low thermal input. All these requirements are covered by IPG fiber laser solutions. Additionally, depending on the customer needs, the weld can either be a ball weld or a butt weld.
For hairpin welding, solutions may be either individual lasers or the combined Integrated Laser Welding System (ILWS), which includes a programmed controller and vision alignment system to make tooling and line integration even easier.
The IPG scanners not only allow to locate all the pins on a single scan field, eliminating part motion steps, but are capable of pre-scanning in order to verify and, if necessary, correct pin position to ensure flawless welding.